Monitoring Solutions from SCW.AI provide manufacturers with end-to-end visibility into production performance - across workstations, lines, assets, and personnel. Accessible via mobile, desktop, or shop floor screens, the solutions ensures teams at every level can make timely, informed decisions.

From proactive alerts to deep analytics, SCW.AI’s Monitoring solutions enhances OEE, reduces downtime, and supports operational excellence by turning live data into actionable insight.

Top Use Cases of Monitoring

Workstation & Line Tracking:

Monitor the performance of individual workstations, production lines, and assets in real time to detect bottlenecks and optimize throughput.

Labor Efficiency & Utilization:

Correlate labor activity with operational outcomes to improve shift planning, reduce overtime, and address workforce constraints.

Real-Time KPI Dashboards:

Deliver live KPIs to operators and managers through mobile devices, desktops, or wall-mounted displays—driving daily operational focus.

Skill-Based Resource Allocation:

Match operators to tasks based on real-time production needs and their skills to streamline execution and reduce quality risks.

Setup & Changeover Monitoring:

Track setup times and detect errors automatically to minimize changeover losses and accelerate line readiness.

Asset Location & Availability:

Track critical equipment and materials across the shop floor to eliminate downtime caused by missing or misplaced assets.

Key Features

24/7 Real-Time Monitoring:
Continuously track performance data from machines, lines, and operators with no manual input required.

AI Production Insights:
Receive personalized alerts, reports, and recommendations—delivered only to those who need them. Ensure the right stakeholders take the right action, faster.

Instant Alerts & Notifications:
Get notified immediately about unplanned downtime, setup issues, or deviations from target performance.

Integrated KPI Dashboards:
Visualize key metrics by line, team, or shift to promote alignment, accountability, and rapid problem-solving.

Automated Performance Insights:
Leverage historical trends to detect inefficiencies, recurring issues, and hidden productivity gaps.

Labor & Asset Analytics:
Understand how workforce deployment and asset usage impact productivity—and make data-backed adjustments.

Skill-Based Scheduling Integration:
Optimize workforce allocation by aligning personnel capabilities with live production requirements.

Seamless Integration:
Connect to ERP, MES, and the full SCW.AI Digital Factory Platform for a unified and data-rich manufacturing environment.

Why Monitoring Solutions?

Increased Productivity:
Recover 1–3 days of productive time per week by reducing delays and unplanned downtime.

Improved OEE:
Boost Overall Equipment Effectiveness by 10–40% with automated performance tracking and real-time visibility.

Cost Optimization:
Achieve up to 20% reduction in operational costs through smarter, faster decision-making.

Enhanced Labor Efficiency:
Reduce overtime and increase output by aligning labor with real-time needs and performance insights.

Faster Response to Issues:
Resolve problems before they impact production with proactive alerts and accessible, live dashboards.

End-to-End Visibility:
Create a single source of truth across machines, lines, and people to drive transparency and accountability.

Scalable, Cloud-Native Solutions:
Built for flexibility and growth, the platform supports your continuous improvement initiatives today and into the future.

SCW.AI Digital Factory Monitoring

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