Manufacturing Co-Intelligence - Condition Monitoring

Unplanned downtime costs manufacturing companies millions worldwide. In average production facilities, up to 20% of annual productivity is lost. This downtime becomes more expensive every year. Our solution uses real-time data and AI-based analytics to detect deviations early, accurately predict downtime, and take immediate countermeasures – before costly outages occur. Maintain the condition of your machines always in view – thanks to real-time data. Early fault detection and precise diagnostics guarantee that your machines always run efficiently and that your production capacities can be used optimally. The solution works with all machines, regardless of hardware, brand, model or age.

Our solution optimizes your maintenance strategy: Instead of expensive corrective or time-based preventive maintenance, intelligent analyses enable needs-based maintenance. This reduces repair costs, avoids unnecessary downtime and increases the lifespan of your machines – leading to a potential OEE improvement of up to 5 percent

Our AI-powered analysis function provides you with valuable insights to identify errors and failures in advance. You will receive all the necessary information in order to make informed decisions and continuously improve your production processes.

• Configure condition monitoring of machines and lines quickly and easily
• Comprehensive visual representation of measurements (both live and historical) and machine messages
• Easily configurable rules facilitate the analysis of correlations in production and machine data
• Pre-installed, continuously developed set of rules
• Export function for historically measured values in CSV format for further analyses

The Condition Monitoring package includes licenses as well as comprehensive services such as training, business configuration, support, software operation, a kickoff workshop, and software maintenance. This ensures easy implementation, allowing you to quickly benefit from its advantages and elevate your production processes to the next level of performance.